Superior Efficiency Anti Corrosive Wire Mesh Demister Pad for Harsh Gas Liquid Separation
Product Overview
The Superior Efficiency Anti Corrosive Wire Mesh Demister Pad for Harsh Gas Liquid Separation is purpose built to remove entrained liquid droplets and aerosol mist while preserving compact vessel layouts. A graded multilayer mesh matrix promotes impingement and coalescence then drains condensate back to the process, delivering stable separation with minimal reentrainment. With metallurgy and polymer options selected for chemical compatibility, the pad performs reliably in acidic, alkaline, saline, and solvent rich atmospheres, onshore or offshore. It suits new installations and retrofit upgrades where low pressure loss and quick maintenance are priorities.
Technical Specifications
| Parameter | Typical Range |
| Material Options | SS304, SS316L, Monel, Inconel, Hastelloy, Titanium, PTFE, PP |
| Density | 80–200 kg/m³ |
| Wire Diameter | 0.08–0.28 mm |
| Thickness | 50–150 mm |
| Separation Efficiency | ≥99% for droplets ≥4 μm |
| Pressure Drop | ≤180 Pa |
| Temperature Limit | −40 °C to 320 °C |
| Shape Availability | Round, Rectangular, Elliptical, Custom Designs |
Key Features
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Superior Mist Removal — Captures fine droplets to protect equipment and improve product purity
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Anti Corrosive Materials — Performs reliably in acidic, alkaline, and marine environments
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Minimal Energy Loss — Low pressure drop design reduces operational costs
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Versatile Sizing — Custom dimensions to fit any vessel or tower design
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Durable Structure — Maintains performance under vibration and fluctuating flow rates
Advantages
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Prolongs service life of heat exchangers, compressors, and pipelines
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Minimizes maintenance frequency and unscheduled downtime
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Enhances process output by reducing contamination risks
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Compatible with a wide variety of gases and vapors
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Easy integration into both new installations and retrofit projects
Applications
Petrochemical absorbers and scrubbers, knockout drums in gas processing, steam separation in boilers and HRSG, vapor recovery units, distillation and fractionation columns, offshore topside modules, and environmental emission control systems that demand compact internals and dependable demisting.
Installation and Maintenance
Pads are delivered in framed modules or unframed cakes that nest into support grids. Follow orientation arrows so drainage faces the liquid return path. Provide 3–5 mm clearance from shell to allow thermal growth without bypass. Routine care typically involves periodic visual checks and low pressure washing or solvent flushing. When heavy fouling occurs, remove modules individually and clean offline to restore permeability.
Options and Accessories
• Top hold down grids and tie downs for vertical acceleration or wave motion
• Anti vibration spacers and lifting lugs for safe handling
• Drainage gutters and mesh pads with integrated vane layers for severe carryover
• Hygienic frames and FDA compatible polymers for specialty services
Manufacturing and QA
Precision knitting and controlled layer stacking establish consistent pore geometry. Every unit undergoes dimensional inspection, weld quality checks, and pressure drop confirmation at reference velocity. Documentation packages can include MTR, inspection reports, and conformity to ISO based quality systems.
Packaging & Delivery
Each demister pad is sealed in moisture-proof packaging with protective outer crates for safe transportation. Standard production lead time is 10–18 working days, with express shipping available for urgent orders. Technical guidance and detailed drawings can be provided to ensure proper fit and installation.
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Stainless Steel Wire Mesh Demister Pad for Gas Liquid Separation Images
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